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OUR SERVICES

WM Diaphragm Valve
Rolling Stone Idler
Valves
Locomotives
Pumps

REPAIRING

We specialize in the manufacturing, repairing and designing valves, locomotives and mining equipment.

CONTACT US

Tel: 011 412 4536
Cell: 082 821 1910
Email: info@minetrack.co.za

WM Diaphragm Valve

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The WM Diaphragm Valve is an outstanding product that has proven its self in the South African Mining industry for the past three decades. We now proudly boast the worlds first 25 bar rated range of Diaphragm Valves for slurry. This outstanding Range of valves is our company’s flagship product. We are the sole Producer of the WM Diaphragm valve and the only licensed repairer of this outstanding range of slurry valves. WM Diaphragm Slurry Valves are of an advanced design (patented) which provides straight-through flow whilst restricting to a minimum the flexing stress imposed on the diaphragm. The internal contours of the body ensure smooth flow and are suitable for all types of protective lining. The greatest advantage of diaphragm valves is their extreme versatility and this is well developed in the WM S type. A wide selection of body materials coupled with a variety of highly developed rubbers and synthetics for the diaphragm enable the valve to handle the widest possible range of duties. The diaphragm is moulded in the ‘open’ state and has therefore no tendency to stick ‘closed’, this increases the life span of the diaphragm as it is only in the working position once the valve is closed which studies show to be ± 20% of the time.

Advantages of a Diaphragm Valve

  • A Diaphragm Valve is able to be repaired while online by simply replacing the bonnet assembly.
    This greatly reduces down time, which we all know costs more than any valve ever could.
  • Spares are easy to replace which allows for the Bonnet assembly to be repaired on site.
  • Valve stock is kept to a minimum as spares are kept instead of complete valves.
  • Valve costs are radically reduced due to the above-mentioned advantages.
WM DIAPHRAGM VALVES

DIAPHRAGM MATERIALS

Code

Application

   
1 Natural rubber base suitable for general purpose use. Maximum temperature: 110 oC
2 Super ‘X’ gum rubber base, outstanding performance on abrasion.
Maximum temperature: 80 oC
3 Nitrile rubber base suitable for mineral and vegetable oils and some hydrocarbon solvents.
Maximum temperature: 100 oC
4 Neoprene rubber base suitable for general purpose use but better oil and acid resistance
than Code 1. Maximum temperature: 100 oC
5 White Neoprene food quality suitable for occasional low pressure steam sterilizations.
Maximum temperature: 120 oC
6 Butyl rubber base suitable for acid and alkalis. Maximum temperature: 120 oC
7 P.T.F.E faced highest chemical resistance of all diaphragms. Maximum temperature: 150 oC
8 Hypalon rubber base suitable for strong acids having greater resistance than Code 5.
Maximum temperature: 120 oC
9 Viton - A fluoroelastomer without standing resistance to oils, fuels, lubricants and most
mineral acids. Also resistant to many aliphantic and aromatic hydrocarbons.
Maximum temperature: 150 oC

Materials

(Minimum Specifications)

CASTINGS BODY SABS 936-SG42 (SG Iron)
  BONNET SABS 936-SG42 (SG Iron)
  HANDWHEEL SG Iron
  COMPRESSOR SG Iron



WM Diaphra gm VALVES

KB & A Type Diaphra gm VALVES

  • Casting Material SG42 (Ductile Iron) is far superior to Cast Iron.
  • High tensile bolts and nuts are used on bonnet assembly which ensures on-site valve repair is carried out easily and effectively.
  • Range features PN 10, PN 16 and PN 25 on all sizes.
  • Diaphragm is moulded in the open position, therefore not imposing stress when working in the open position, which studies prove to be ±80% of the time and thus a longer life span is achieved.
  • Interchangeable Bonnet Assemblies
  • 200mm and 250mm use the same bonnet assembly.
    300mm, 350mm and 400mm use the same bonnet assembly.
  • Casting Material Cast Iron which breaks easily and breaks when valves experience ‘water hammer’.
  • Studs and nuts are used on bonnet assembly. Studs often break when on-site repairs are carried out, causing the valve to be a safety hazard.
  • Range only offers PN 10 on smaller sizes and PN 3 on 300mm-400mm.
  • Diaphragm is moulded in the closed position, and is therefore under stress when valve is in the open position, causing a decreased life span as flow media corrodes rubber easier when placed under tension.
  • All bonnet assemblies are size specific.

DIMENSIONS, WEIGHTS & WORKING PRESSURES

NOMINAL BORE

 

mm

25

50

80

100

150

200

250

300

350

400

                         
Length over flanges (F/F) A mm 127 191 254 305 406 521 635 749 749 749
Diameter of flanges C mm 114 152 184 216 280 337 400 457 527 578
Thickness of flanges D mm 12.7 19 19 22.2 22.2 25.4 25.4 28.6 31.8 31.8
Height from centre E mm 89 152 172 229 286 406 406 600 600 600
Diameter of handwheel F mm 100 118 133 197 254 368 368 600 600 600
Diameter SG iron flanged LBS 8 20 33 62 118 275 334 467 540 620
KG 3.6 9.0 15.0 28.1 53.5 125 152 212 245 282
Working presure BAR 16 16 16 16 16 12 12 10 10 10
Maximum recommended Kpa 1600 1600 1600 1600 1600 1200 1200 1000 1000 1000
Total valve weight KG 7.2 12.07 19.07 32.075 56 132 176 383 415 487




Enquiries

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